Processes

experts in lathe cutting, cast moulding and semi-moulded processes
Lathe Cutting

State of the art CNC lathe cutting equipment to produce highly complex designs.

Our state of the art facilities include:

  • 14 x Optoform lathes – 80, 40, 50 & 30
  • FTS- 1000 and Variforms for full asymmetric capabilities
  • Real time on-lathe monitoring including concentricity
Cast  Moulding
  • Flexible facility for short run cast moulding and R&D
  • Experts in insert mould design and insert manufacture
  • Ability to mould a wide range of materials
  • Custom designed tools allow lens designs from 7.00mm to 22.00mm diameter
  • All insert tools manufactured in-house.
semi-moUlDeD / semi-latheD
  • Multiple variations of semi moulded/semi lathed processes including software and support
  • These processes provide an alternative manufacturing platform for complex products at low unit cost
process manaGement sYstems
  • All of our manufacturing is monitored using our proprietary process management systems
  • These systems benefit all of our projects by providing real time KPI reporting and Statistical Process Control
prosthetic lenses
  • Simulated irises
  • Black pupils, collarettes, limbal bands

Capabilities

Optoform Lathes
Tinting
Tools
Real Time Process Management
R&D Lab
Clean Area